Recovered carbon and product outputs from the TiPs process.

The Technology

TiPs: recovery instead of destruction.

The Thermal-static internal Pyrophinic system (TiPs) is a sealed, low-temperature, vacuum-driven thermal mechanical depolymerization process. Instead of burning a feedstock for its energy, it recovers the materials the feedstock already contains and returns each as a saleable product.

10,000+ hours operated at full scale across feedstocks. TRL 8.
24/7 continuous feed, self-powered after a one-time grid startup
100% of every ton becomes product, recovered water, or sold residue
Zero waste streams. No combustion in the process.
How it works

Four things happen to every ton

The homepage shows what goes in and what comes out. This is the mechanism in between.

01

Sealed and under vacuum

Feedstock enters a sealed chamber held under vacuum. Nothing is burned and nothing vents; the process is closed to the atmosphere.

02

Low-temperature separation

Instead of high-temperature cracking, TiPs uses low-temperature thermal mechanical depolymerization to separate the feedstock into its constituents: carbon, hydrocarbons, water, and minerals.

03

Every fraction recovered

Carbon leaves as a solid product. Hydrocarbons condense into fuel oil and solvents. Moisture is captured as water. Non-condensable gas is routed back to power the unit.

04

Continuous, self-powered operation

The unit runs on continuous feed, 24/7, powered by its own process gas after a one-time grid startup. Zero external fuel at steady state.

Why it is different

The material survives the process

Every incumbent route destroys value: landfills strand it, incinerators and boilers burn it, pyrolysis downgrades it. TiPs is built on the opposite premise.

Recovery, not destruction

Combustion and incineration destroy the material to extract its energy. Pyrolysis cracks it at 400 to 800C into lower-value byproducts. TiPs preserves the material: the carbon comes out as carbon, at grade.

Zero waste streams

100% of every ton of feedstock becomes product, recovered water, or sold residue. Every fraction is sold or used in the process. Nothing goes to landfill.

Modular and distributed

TiPs deploys as modular units at the feedstock source: a tire supply, a landfill, a mine mouth. Projects start from a single 48 ton-per-day unit, and units are added as feedstock and demand grow. No giant central plant required.

Feedstock flexible

The same process handles tires, municipal solid waste, and coal. Each project is engineered from the assay of the actual feedstock, and the outputs follow its composition.

How a project comes together

From your feedstock to a running facility

A typical project pairs what a partner already has, a feedstock supply, a site, or an offtake need, with what SENS brings: the TiPs technology, project development, delivery through its operating network, and capital mobilized through the ISCM structure.

  1. 1

    Feedstock assay & feasibility

    Every project is built on the assay of the actual feedstock. The composition of what you have determines the outputs, the configuration, and the business case.

  2. 2

    Business case & structure

    The project economics, structure, and timeline are laid out in each project brochure and refined against the feedstock, the site, and the offtake in your region.

  3. 3

    Modular build

    Facilities start from a single 48 ton-per-day TiPs unit and scale by adding units, delivered with SENS's network: construction with Cissell Mueller, power development with Foundation Power.

  4. 4

    Continuous operation

    Units run 24/7 on continuous feed, self-powered after startup, with every fraction of the feedstock leaving as product, recovered water, or sold residue.

Take the technology with you.

The TiPs process and all four project types, in one document.

SENS · Combined Feedstock Brochure The TiPs technology and all four project types in one document (PDF)